Statius Management Services Limited
Statius Management Services Limited
ISO 9000:2000
Paper Three
Suggestions for new procedures
Introduction
As the new ISO 9000 standard draws near to publication companies are likely to become
increasingly interested in how the proposed changes are likely to affect them. In order
to assist companies determine the likely impact Statius has developed a series of three
papers.
The objective of this paper is to:
- Suggest ideas for new procedures that adopt a process approach
The other two papers support this paper and others wishing to know more about the proposed
changes, they are:
- Significant changes
- Practical suggestions for implementation
- Layout
This paper develops the new standards "process approach", as advocated in the new standard and makes suggestions on how the new requirements might be incorporated in procedures that describe business processes.
Five categories of business processes are suggested
- Strategic processes and procedures
- "Business as usual" processes and procedures
- Support processes and procedures
- Improvement processes and procedures
- Compliance processes and procedures
It ought also to be noted that this paper only addresses processes and procedures that
with the advent of the new standard have been newly introduced or radically changes.
It makes no attempt to develop process ideas around any business as usual activities
or any of the normal support procedures.
Suggested index
The process approach encourages a company to document their processes according to the
way in which it does business. Most organisations will have an idea of their strategic
and market objectives and will then build processes around delivering those objectives.
The processes are the day to day activities of responding to enquiries, winning orders,
delivering the service or products required, invoicing for them chasing debt etc.
Thereafter most companies focus effort on attempting to improve the way they do
business, finally there are various activities that the company need to undertake
in order to continue to comply with the law. These are usually essential
activities but secondary to the aims of the organisation. These activities have
therefore been placed at the rear of the system.
- Strategic processes and procedures
- Business planning and objective setting
- Marketing and market research
- "Business as usual" processes and procedures
Examples of business as usual activities, and therefore the title of the relevant
procedures, include:
Lift Company |
Management Consultancy |
Computer Company |
Major works enquiries
Planning major works
On site & completion
Service enquiries
On site service works
Callout response
Managing repairs |
Marketing and sales
Managing enquiries
Project definition and acceptance
Project management
Project completion and review |
Network enquiries
Managing network services
Network staging and set up
On site project work and completion
|
The key point is that ideally the procedures should follow the logical flow of the
business processes, describing these processes in detail not the clauses of the ISO 9000
standard.
Support processes and procedures
- Facilities and infrastructure procedure
- Communications procedure
- People development procedures
- Improvement processes and procedures
- Process & procedure improvement (auditing and self assessment)
Measurement analysis and improvement
- Compliance processes and procedures
- Legal compliance requirements
Please Note: The titles used for the procedures which describe the processes are only
examples.
Strategic Processes
Business planning and objective setting procedure
To include:
- Objective and targets
- Current markets - current position with regard to customers and potential customers knowledge, key characteristics
- Current competition
- Future opportunities & threats
- Additionally, the business planning process may also include, sharing the plan with
the staff.
Marketing and market research procedure
To include:
- Details of market research and the process of obtaining market research
- Details of current market segmentation
- Market trends
- Profiles of typical customers
- Market share and plans for increasing share
Some companies may also like to include details of customer satisfaction in this procedure.
In most smaller organisations it may be more appropriate to merge these two procedures,
in larger organisations marketing activities are usually separate.
Support Processes
Facilities & infrastructure procedure
To include:
- Workspace & associated facilities
- Equipment hardware & software (asset register might be created for each with any
software passwords and possibly key codes. This would then be protected accordingly)
- Calibration
- Possibly stores & identification and traceability, client dependent
- Possibly materials handling, client dependent
Alternatively, this might be partially addressed by expanding the QPM with:
- Plant listing
- Fleet listing
- Description of the offices and premises (size, locations etc)
Communications procedure
To include:
- All staff emails & memo’s
- Notice boards
- Staff meetings & team briefings (formal or informal) at various frequencies
- Staff conferences
- Improvement groups
- Web sites & intranets
- Magazines & newsletters
- Corporate video’s
People development procedure
To include:
- Facilitation of objective setting and decision making (also see business planning)
- Encouraging recognition and reward
- Ensuring effective teamwork
- Competence requirements for each process activity
- Selection, ongoing training and career planning - linked to business planning
- Establishing team and individual objectives
- Using measurement of people satisfaction
- Investigating why people are leaving
Training plans should be developed and include:
- Training objectives
- Programmes and methodologies
- Training resources required
- Evaluation of training provided
- Measurement of the effectiveness of training
Note: In some companies it may be useful to merge the communications and people
procedures.
Improvement processes
Process and procedure improvement
To include:
- Auditing
- Cost of quality
- Self assessment, as detailed by the annex in ISO 9004
Measurement, analysis and improvement
To include:
- Measurement and monitoring requirements, if not addressed as part of the process
procedures
- The analysis of data
- The improvement activities that result from the analysis
- Any improvement groups
- Any other activity geared at improving performance
Compliance processes
Legal compliance procedure
To include reviews of:
- UK law
- EU law
- International law
- Sector initiatives and guidelines
- Council bylaws
- British standards
- International standards
- Codes of practice
These reviews should consider:
- How the organisation ensures that it is made aware of new legislation regulations and
standards.
- Whether the organisation is affected by any of the above
If so, how
- What needs to be done in order to comply?
The development of projects and programmes to ensure compliance
Appendix 1 - Process Measures - (currently under further development)
An integrated management approach
Please note:
This list has been developed to provide people with examples of process measures.
It is NOT advisable to pluck "favourite" measures from the list. The list
is not exhaustive and a companies processes need to be examined in detail before
suitable measures might be decided on.
Other notes
Most SME’s will probably only have a handful of critical measures
Some measures may cascade down from the strategic to the operational level
Some measures may appear in more than one section or process types, other probably could
appear more often than they do
Strategic processes and procedures
|
Quality processes |
Environmental processes |
Health & safety processes |
Sales revenue
Sales growth
Sales per employee
Market share
Return on investment / equity / assets
Profitability
Profit per employee
Budget against actual
|
Number of new product introductions with improved environmental
performance
Number of "breeches"
Average number of breeches relative to sector
|
Number of accidents
Average number of accidents relative to sector |
"Business as usual" processes and procedures
|
Quality processes |
Environmental processes |
Health & Safety processes |
|
Conversion / quote to order ratio
Number of orders lost
Output
Output per employee
Yield
Projects / work completed on time
Job costing - cost of work / estimate
Deliveries made on time / late
Level of bad debt
Number of creditor days
Number of debtor days
|
Volume of products recycled
Volume of materials used
Energy used from natural resources
Reduced emissions / waste
Reduced energy consumption per product
Reduced packaging
Improved transport utilisation
Increased process efficiency
Percentage of parts that can be re-used
Number of staff with environmental requirements in their job descriptions
|
Number of staff with H & S requirements in their job descriptions
Time to respond to H & S issues
Number and costs attributable to fines or penalties
Average costs of accidents
Average time taken to deal with accidents
|
Support processes and procedures
Quality processes |
Environmental processes |
Health &safety processes
|
Percentage of staff leaving |
Training days per employee
Return on training investment |
Number of days absent / sick |
Improvement processes and procedures
Quality processes |
Environmental processes |
Health & safety processes |
|
Cost of quality
Number of compliments / complaints
Staff satisfaction
Customer satisfaction
Number of non conformances
Number of suggestions implemented
Average value of improvement activity |
Cost of environmental damage
Number of non conformances
|
Cost of accidents
Number of non conformances |
Compliance processes and procedures
Quality processes |
Environmental processes |
Health & safety processes |
Number of standards, regulations and legislation complied with
Number of standards, regulations and legislation complied with |
Number and level of any discharge consents
Number of standards, regulations and legislation complied with Number of emergency
fire drills |
Number of comments from fire department visits
Number of first aiders |
Appendix 2 - Common Legislation, this list is not exhaustive
General
Consumer protection act 1987
Consumer Protection act 1987
Data protection act 1998
Disability discrimination act 1995
Employment act 1989
Employment of children act 1973
Employment protection act 1990
Employment rights act 1996
Factories act 1961
Fair trading act 1973
Offices, shops railways and premises act 1963
Sex discrimination acts 1975 & 1986
Trade descriptions Act 1968
Environment
Clean air act 1993
Control of pollution act 1974
Environment act 1995
Environmental protection act 1990
Food and environmental protection act 1990
Special waste regulations 1990
Town & country planning act 1990
Water industries act 1991
Water resources act 1991
Transport
Carriage of dangerous goods by rail regulations 1996
Carriage of dangerous goods by road regulations 1996
Highways act 1980
Transport and works act 1992
Health and safety regulations
Abrasive wheel regulations
Asbestos Products (Safety) regulations 1985
Construction (design & management) regulations 1994 - CDM
Control of substances hazardous to health regulations 1985 - COSHH
Chemicals (hazard Information and Packaging for supply) regulations 1994 - CHIP
Display screen equipment regulations - 1992
Electricity at work regulations - 1989 / (BS 7671) 1992
The health & safety (first aid) regulations- 1981
The construction (head protection) regulations -1989
Management of health & safety at work regulations - 1992
Manual handling operation regulations - 1992
The noise at work regulations - 1992
The personal protective equipment at work regulations - 1992
Riddor regulations 1995
The provision and use of work equipment regulations 1992